This team can be responsible for the design of the entire production line, equipment production and installation, worker training, and after-sales maintenance.This project includes various machines involved in the production process of condoms, from storing raw materials, pre vulcanization of latex raw materials, to impregnation molding, vulcanization, quality testing, and aluminum foil bag packaging of condoms.From the film sealing machine for boxes to the wrapping machine for carton.
Dimensions of production line | 5550*2800*3000mm(L*W*H) |
Power | 17KW |
Thermal energy consumption (thermal oil) | 23m3/h |
water consumption | 5T/h |
Production line chain length | 200m |
Mold spacing | 45mm |
Chain speed | 0—12m/min |
Number of molds installed | 5100pcs |
production capacity | 0-360000pcs/24h |
Soft water consumption | 6T/24h |
1. Adopting advanced three-stage dipping technology, advanced process layout, and diversified process production adjustment.
2. Cancel the ammonia water swelling process and replace it with an extended alkali water tank design to achieve the effects of swelling and leaching, which is environmentally friendly and economical.
3. The template is made of 304 stainless steel, and the entire chain is dragged by three main machines with variable frequency speed control, ensuring smooth operation of the equipment.
4. The whole machine is suspended with stainless steel plates and sealed with plastic steel.
5. The equipment has been fully, effectively, and reliably designed to prevent head bubbles, backflow, neck curling, curling edges, pinholes, and other issues.
6. Can produce various types of regular and irregular condoms such as plain, dotted, ribbed, colored, etc.
7. All rubber materials used in production are transported by pressure through fully enclosed stainless steel pipelines.
8. The energy-saving design of the adhesive film drying structure consumes 19.5kg of standard coal per 10000 condoms.
9. Clear water peeling and continuous acid washing ensure the cleanliness of molds and equipment.
10. Mixing powder and dehydrating on the machine, followed by sulfurization and direct drying, makes the production operation more energy-efficient and simpler.
©China Tianjin Recare Co., Ltd.
Recare has designed, manufactured, and installed condom production lines in various regions.