As an important product for ensuring sexual safety, the quality testing of condoms is crucial. The dry condom electric testing machine plays a key role in this process. Let’s take a look at this interesting machine
What is the Fully automatic intelligent high-voltage dry condom electrical testing machine？
Principles of Reacare condom testing machine operation:
The electronic shielding method is used to check for holes. Condoms without pinholes are like insulators, and current does not form a circuit but flows through the condom. Condoms with pinholes will generate voltage by forming a path through the condom to determine whether they are qualified.
The dry electric testing machine for condoms has a rigorous workflow:
1. The condom is sucked up from the storage bin by the suction head.
2. Transfer the condom to four feeding ports using the suction head.
3. If the direction of the condom is correct from the feeding port to the positioning device, it will stay in the positioning part until it is placed. If the direction is incorrect, it will be returned to the storage bin.
4. The condom with the correct direction should be delivered from feeding ports A, B, C, and D to the gripper at the appropriate time.
5. Use the gripper to open and support the condom, while blowing air from bottom to top to keep it upright.
6. Lift the gripper and rotate the mold with the turntable, keeping both at the same angle and direction.
7. Move the gripper downwards and insert the condom into the mold.
When the grip reaches its lowest point, close and then open to release the condom.
9. Move the grip away from the condom position.
10. Return the gripper to its original position for the turntable to rotate.
11. Complete the above steps, return the gripper to its original position, and continue to use the condom.
When the condom passes through the detection electrode, if there are small defects such as breakage or holes in the condom, the current will change, and the machine’s sensors will quickly capture these changes. Once a defect is detected, the machine will immediately make a mark.
Parameters of condom testing machine
| Specification: |
| 1、 Production speed |
| Influencing factors: influenced by factors such as quality, fit, moisture, and rolled edge shape |
| Different set standards: Smooth set (004-006) ≥ 27 pieces/minute; Threads and particle sleeves ≥ 20 per minute |
| Mold requirements: Customers are required to provide samples and product molds, and make matching molds based on the product model, length, and diameter; Products that exceed the length range of similar products are prone to half set or snagging issues |
| 2、 Quality indicators |
| Authenticity rate: ≥ 99.7% |
| False detection rate: ≤ 0.3% |
| 3、 Air pressure parameters |
| Working pressure: ≥ 0.6mpa (requires dry air source) |
| Gas consumption: 0.52 cubic meters per minute |
| 4、 Electrical parameters |
| Voltage: 380V/3-phase, three-phase five wire, 50/60HZ |
| Total power supply: 3.8KW |
| Current: 18A |
| 5、 Equipment specifications |
| Machine dimensions: length 2100mm x width 1200mm x height 2500mm |
| Machine weight: approximately 1000KG |
\Advantages:
| Features: |
| 1、 Scope of application |
| It can perform electrical inspection on classic plain condom and also has electrical inspection functions for dotted, ribbed, and other condoms. |
| 2、 Production advantages |
| Convenient production: Fast production speed, only feeding is needed for normal production, and a single operator can simultaneously operate 5 devices. |
| Efficient detection: Excellent detection rate. |
| 3、 Environmental adaptation and protection |
| The whole machine is enclosed by an aluminum alloy protective cover, which can effectively isolate dust and ensure the cleanliness of the purification production workshop. |
| 4、 Technical and design features |
| Integration: Integrating machinery, electricity, and gas, using multiple imported servo drives. |
| Accurate control: Using PLC control, synchronous operation can be achieved with low noise. |
| Superior performance: innovative design, easy operation and maintenance. |
In summary, the dry electric testing machine for condoms is an indispensable and important equipment in the production process of condoms. It provides strong guarantees for the quality of condoms with its efficient and accurate detection capabilities, increases the efficiency and speed of condom manufacturers, and is of great significance for ensuring the health and safety of consumers.
FAQ：
Q1.What are the requirements of machines for condom products?
A（1）Condoms cannot stick together.
（2）The rubber ring of the condom should not be less than 1mm, and the rubber ring should be perfectly round.
Q2. What will happen if the machine has a problem?
A(1) The control panel of the machine will report an error and indicate where the error
occurred.
- This is a very easy to operate machine, and we also have an instruction manual that clearly explains all possible problems and solutions
- We will provide operational training
Q3.Is the machine compatible with my condom testing machine?
A:You can provide your condom sample, and we will test it on the machine and provide a running video.
Q4.Is the operation simple? How many people are needed to operate?
A:This machine operates fully automatically, and one worker can take care of four machines.
Q5.Do you provide operation manuals and video tutorials?
A:Yes, we can provide customers with instructions and instructional videos in the local language version.
Q6.Could workers go abroad for on-site installation, debugging, and training?
A:Our workers accept business trips abroad to help with installation and training. The customer needs to pay for the transportation and accommodation expenses of the workers.
Q7.How long is the warranty period of Recare condom testing machine?
A:One year, which is 12 months. This is subject to the warranty period of the accessories we use
Q8.How to repair it if it’s broken, remote or on-site?
A:We prioritize online assistance for repairs, and can also provide on-site repairs in case of major equipment malfunctions.
Q9.Is there a discount for large quantities for this condom testig mchine?
A:5 or more machines enjoy a 10% discount
Q10.What is the payment method?
A:TT 30% deposit, 70% balance against the copy of B/L.
Q11.How long is the production cycle?
A:Small quantities can be shipped within 15-20 working days, while large quantities can be shipped within 30-45 working days.
Q12.What conditions are required for installation?
A:(1) Screw air compressors with a capacity of 4 cubic meters or more (capable of supporting approximately 7 devices), ensuring a clean air source with a pressure of 0.6MPa, and requiring a refrigerated dryer at the air end.
- The humidity of the equipment on-site environment must be controlled within 50%.
- Before using the condom, check the smoothness, type, and length of the product, adjust the equipment parameters, and proceed with production.
- Equipment components, transmission parts, etc. should be regularly lubricated and maintained (according to the maintenance manual).
- The purchaser shall provide their own dust removal equipment
